GSE provided complete engineering services for Bilstein’s first mill constructed outside of Germany. Built on a 61-acre Greenfield site, the facility is strategically located to serve the region’s growing automotive industry. Detailed design for Phase 1 of the facility included a cold rolling mill, eight batch annealing bases and a high-speed slitting line with a 52-foot-deep looping pit, main steel processing facility with adjacent driveways and access, separate access points for truck/employee/visitor traffic, stormwater collection and detention facilities, and planning for a future rail spur. Site and utility design included grading, paving, storm drainage, fire water, domestic water, sewage, electrical, communication lines, rail spur design, and handled permitting with local and state agencies.
Service: Surveying
SSAB Quench Line 6
SSAB North America (formerly IPSCO) chose GSE to provide all design services for the new heat treatment and quench line 6 (QL6). The new facility has the capacity to produce 300,000 tons of hardened steel per year. Scope included all utilities, building and equipment foundations, and the 1 million gallon quench system. Additional projects for SSAB include the expansion of quench line 5 (QL5), the addition of a vacuum tank degasser (VTD) to their existing melt shop, and water treatment facility design, along with various maintenance projects throughout the site. GSE has further supported SSAB’s operations and construction with conventional surveying techniques, construction support, aerial mapping/construction tracking capabilities and crane rail alignment surveys.
University of Mobile
The University of Mobile is a private Baptist university that has seen rapid growth since its inception in 1952. This growth warranted the addition of new residence halls, additional student parking areas, a new baseball field house, and a redesign of the main entrance. GSE completed ALTA and subdivision platting of the entire campus property and performed several topographic surveys on campus, which aided in the design of all updates throughout the campus.
Samuel, Son & Co.
Constructed on a 30-acre Greenfield site, this facility houses a world-class hybrid automotive blanking line with a width capability of up to 2050 mm. Other enhancements include the ability to inspect, clean, level and lubricate sheet as well as produce rectangular, chevron and custom shapes. GSE provided civil, rail, architectural, life safety, and foundation design for Phase 1 and 2 of this project. Phase 1 was completed as a design-build partnership with Brasfield & Gorrie. The facility comprises over 200,000 square feet of environmentally controlled process and coil storage, an administrative office building, a tornado shelter and pallet storage. Phase 2 includes a new 2133 mm wide slitter.
